Metal stamping is ideal for quick production of both specialized precision components and simple industrial parts and has several advantages.

When you need customized components, you want quality and you want them fast. With advances in metal stamping technology, you can reap the benefits of getting your components just the way you want.

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Metal stamping is ideal for quick production of both specialized precision components and simple industrial parts. Applications that benefit from metal stamping encompass various industries, but all stamped components share the same advantages:

Extreme Precision

Metal stamping can produce highly accurate parts within extremely tight tolerances. 

Production Volume

After the die has been created, metal stamping can be used to complete high-volume production runs quickly and efficiently.

Versatility

Metal stamping can be used to create components in a variety of shapes and sizes, from micro-stamped components to engine housings. Round components are inexpensive to manufacture when compared with other fabrication methods.

Process Control

The metal stamping process can be controlled strictly from conceptualization of your component through finishing, so your part is assembly-ready upon completion.

Cost Efficiency

With metal stamping, cost efficiency is one of the biggest reasons why companies are beginning to take advantage of this process. Dies are relatively less expensive to produce and maintain than those used in other common processes. Speeding up the production process requires less machine use, fewer laborers, and reduced labor time, which means your overall expenses will drop.

Longer Runs 

The continuous material feed used in the progressive die stamping process allows for long runs.   Longer runs between material changes and tooling adjustments mean your parts can be produced in a much shorter time.

High Repeatability 

The hard tooling die designs allow for high-volume runs without die degradation.  This means that part quality remains high and there are fewer failed parts.

Quicker Setup 

When compared to traditional fabrication or machining, the setup time may be much less for the progressive stamping process. What is achieved in multiple setups and processes during traditional fabrication and machining, may be performed in one operation if progressive die stamping is utilized. 

Less Scrap Material 

Progressive stamping is a metalworking method that can encompass punching, coining, bending, and several other ways of modifying metal to produce your desired end part shape. The vast majority of the material is used, hence, less scrap is produced. What is left over is recycled.

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Emphasizing Quality

At AMS, we use the best of the best machines and technology. We know that metal prices are always fluctuating, but we do our best to keep costs low and quality high for our customers. Our in-house integration system makes sure that your product is produced in a timely manner. We specialize in the stamping of tight-tolerance, close-pitch, high-precision, and light-gauge metal components, as well as thicker gauge, larger metal components, and assemblies. 

We can customize a myriad of precision metal stamped solutions tailored to your specific end-application needs, and produce them to your exacting specifications. By placing an emphasis on quality, we maintain robust internal tooling capabilities that ensure all our progressive stamping tools exceed customer requirements. 

By Leslie Radford

Top 4 Benefits of Metal Stamping

Have you heard about metal stamping? This method, also known as pressing, involves stamping presses and dies to turn metal sheets into various shapes. The material is placed between the die sections, where pressure shapes the material into the intended form.

Pressing involves a single or multiple metal forming techniques, such as blanking, embossing, coining, bending, punching, and flanging. There are two types of stamping operations, progressive and transfer operations. The most common presses used for this process are mechanical, hydraulic, and mechanical servo.

These are the most important benefits of pressing.

Remarkable accuracy

Probably the greatest advantage of metal stamping is the level of precision, which reaches a micron level. The sophistication and detailed nature of this process enables manufacturers to shape metal in the most complex forms with the help of innovative technology. The possibility for error is virtually minimal because of the use of sensors and camera systems, which inspect the dimension in the course of the process.

Moreover, the material is placed into a stamping press, which makes metal forms by using a special tool. The ultimate product is usually achieved by employing other processes like stretching, bending, curling, embossing, etc. Pressing is believed to provide manufacturers with unbelievable accuracy while keeping production expenses low. Read more about the history, operations, and industrial applications of stamping.

Cost efficiency

Another benefit of metal stamping for companies is the cost efficiency of this method. It allows a substantial reduction of processing time while increasing the speed of production. By speeding up the production process, companies reduce the use of machines, the number of workers, as well as labor time. As a result, it&#;s normal for production costs to be significantly reduced.

Metal stamping is believed to benefit companies by making production times more efficient. This kind of efficiency is considered the best alternative for cost-cutting. Companies that need thousands of parts for bulk orders are strongly advised to try metal stamping. Such a method is useful in the electronics, automotive, medical, and semiconductor industries.

In addition, the equipment is capable of performing over a thousand strokes in a minute. Consequently, many companies from the pharmaceutical industry enjoy high-volume production without experiencing any delays. The combination of accuracy and speed is genuinely unique in the world of manufacturing.

Incredible versatility

Flexibility is unquestionably what makes metal stamping highly popular in numerous industries. It allows for metal, which is light but durable, to be shaped in tiny sizes and complex forms. During the process, however, specifications can be adhered to without any trouble. When looking for a metal fabrication shop, make sure it provides design, engineering, packaging, and assembly services. The world of design opportunities is limitless for a great number of industries.

It comes as no surprise that implantable components have seen an increase in recent times. Since clips, clamps, and brackets used in the human body are supposed to be small, pressing has proven to be the right choice of production method. Also, metal stamping has become incredibly useful in the production of surgical equipment, which should be machined to high tolerances.

High quality

Metal stamping is a method known for the manufacturing of high-quality components. Stamped parts have proven to be so reliable that they have been used in complex operations such as laparoscopic surgery. Additionally, an increasing number of device enclosures have been made by using this method.

In addition, the largest part of device enclosures is made of titanium, famous for its resistance to corrosion and bacterial growth. The development of stamping technology has made it possible for titanium to be as easily stamped as steel.

Titanium instruments produced in this way are resistant to wear and tear, as well as sterilized easily. Hence, pressing is largely used in the production of implants, casing components, and surgical instruments, which are of tremendous importance in the treatment of disease and illnesses. Visit this URL, https://www.britannica.com/science/titanium, to learn about the occurrence, uses, and properties of titanium.

To sum up

The advantages of stamping for different industries include high precision, low secondary costs, fast production, and quick turnover.

It&#;s undoubtedly a method worth implementing in any company in need of precise parts!

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