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Four Main Factors Affecting Your Gabion Basket Selection

Gabion baskets are widely used for slope protection, retaining walls, channel linings, noise barriers, etc. As the application scope continues to expand, the types of gabion basket derivatives are also quietly changing. Derivatives like gabion boxes and gabion mattresses emerge on the market. Gabion basket moves quickly towards a more specialized and refined direction. When purchasing gabion baskets, we are required to choose appropriate high-quality gabion baskets according to the characteristics of our project, so that we can get the maximum return with the minimum investment. So what factors should be considered in the purchase of gabion baskets?

Application

Generally, we have both double twisted gabion baskets and welded gabion baskets, which are produced by different production processes and are applied to different situations. Here we list their common applications. You can choose the right gabion basket according to your specific application.

• Double twisted gabion basket

  Double twisted gabion basket refers to a rectangular box with double-twisted or triple-twisted hexagonal mesh fabric made of galvanized wire, PVC wire, or Galfan wire. It has been successfully used in a variety of applications including retaining walls, river banks, slope protection, channel linings, dams and culverts, etc.

  Double twisted gabion baskets for retaining wall

  Double twisted gabion baskets for river banks

  Double twisted gabion baskets for slope protection

• Welded gabion basket

  Made of galvanized steel wire or Galfan wire, welded gabion basket generally has a solid structure, a durable service life and provides higher strength. It is commonly used in engineering constructions and architectural decorations like garden landscaping, trapezoidal gabion walls, interior decorations, gabion fireplaces and building facades.

  Welded gabion for garden landscaping

  Welded gabions for trapezoidal wall

  Welded gabions for interior fireplace

Material

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10 Questions You Should to Know about Expanded Mesh Supplier 
Buyer's Guide

Link to Mclassic Metal

Gabion baskets are generally made of galvanized steel wire, Galfan steel wire and PVC coated wire. These materials have their own unique advantages; you can choose the right material according to their characteristics.

Material Description Galvanized steel wire High-quality galvanized low-carbon steel wire with a tensile strength of not less than 380 MPa. Hot-dip galvanizing is employed for surface protection. The thickness of the galvanized protective layer is manufactured according to customer requirements. The maximum galvanized amount is up to 300 g/m2. Galvanized steel wire is one of the most commonly used materials today. PVC coated wire Steel wires with a PVC or PE coating on the surface. Gabion baskets made of PVC coated wire can greatly increase the protection in the high pollution environments. In addition, there are various colors for your option to match with the surrounding environment. Galfan wire The composition of Galfan wire is 5% aluminum-zinc alloy or 10% aluminum-zinc alloy. When corrosion occurs, it will form an oxide layer; therefore, it provides excellent anti-corrosion and anti-wear performances. It remains staying in good condition even in the harshest environments. Besides, Galfan wire enjoys the longest service life, which is twice as long as that of galvanized steel wire.

Structure

In addition to gabion boxes, we also have a similar product &#; gabion mattress . Similar like gabion boxes, gabion mattresses are divided into double twisted gabion mattresses and welded gabion mattresses, which are widely used in hillsides, river linings, bridge protection and river bank erosion applications.

Its main difference from gabion boxes is that the gabion mattress is relatively lower in height. Generally, it is 0.15 m, 0.17 m, 0.23 m, 0.3 m, and 0.5 m in height and presents a flat structure, which offers more stability. The gabion box is generally 1 m in height. You can choose corresponding products according to your application. For example, you can choose gabion mattresses for river bank slope protection as its flat structure provides more stability; you can choose gabion boxes for river bank elevation & reinforcement due to its height.

Gabion mattress for slope protection

Gabion mattress for channel linings

Size

• Opening size

  You can choose the opening size according to the size of stones to be filled in gabion baskets.

• Standard size

  Double twisted gabion basket: 60 mm × 80 mm, 80 mm × 100 mm and other customized sizes.
  gabion basket: 76.2 mm × 76.2 mm and other customized sizes.

• Gabion basket size

  We need to determine the length, width, and height of the gabion basket according to its actual application scene.
  Standard sizes: 3 × 1 × 1 m, 2 × 1 × 1 m, 1 × 1 ×1 m and other customized sizes.

 

Selecting gabion stones for your project is not just about practicality; it's also a chance to add a unique style to your outdoor space. Let's look into the key factors to consider when picking the perfect stones for your gabion baskets, balancing function with a touch of style. 
  
What Size Do You Need? 
  
Size is crucial in gabion stone selection. Larger stones are great for making a statement in big baskets, offering stability and strength. Smaller stones, ideal for more delicate designs, can be used in smaller baskets for a refined look.  
 
Shape and Durability 
  
The shape is important for the integrity of your gabion. Angular stones, such as Charcoal Basalt Gabion Stone, interlock well, enhancing stability, while round stones add a softer aesthetic. Durability is key, so our stones are selected for their ability to withstand the elements, ensuring your gabion stays intact over time. 
 
Colour: Adding Character 
  
The colour of your stones can significantly impact the overall look of your gabion. Natural tones like grey and brown blend effortlessly with the landscape, while bolder colours, like our or Polar White Gabion Cobbles, can create striking features. Our range offers a palette to suit every design aspiration. 
  
Longevity: Built to Last 
  
Choosing durable stones is essential for the longevity of your gabion project. Our selection of hard-wearing stones, which includes our Celtic Gabion Stone, guarantees that your structure not only looks good but also lasts longer, enduring through seasons and time. 
 
Remember... 
You can always use our calculator tool on the product detail page to understand how much you need to order. 
  
Eco-Friendly: Respect for Nature 
  
Opting for environmentally friendly materials is always a good choice. Our gabion stones are natural, minimally processed, and have a positive impact on the environment, supporting soil and plant life with their permeable nature. 
  
In Summary 
  
Picking the right gabion stones is about finding the perfect balance between size, shape, colour, durability, and environmental considerations. It's a process that adds both functionality and aesthetic appeal to your outdoor project. With Mainland Aggregates&#; diverse range of gabion stones, you're equipped to make choices that are as smart as they are stylish, ensuring your project stands out and stands strong.