Top Benefits of Automating Artisanal Bakery Processing ...

Artisanal Bakery Processing: 6 Reasons to Automate

Many food and beverage manufacturers have been historically reticent to adopt automated solutions for various reasons. But a combination of lower entry costs and emergent technologies has recently shifted the industry&#;s outlook on this topic. At the moment, organizations across multiple sectors find themselves faced with no other option than to automate their operations, and it&#;s only a matter of when.

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At some point, while some companies can still get by on their manual processes, your small to medium-sized food production business will have to start implementing automated software to remain competitive. With more and more food and beverage manufacturing companies undergoing comprehensive digital transformation initiatives and the labor shortages continue, there is no better time to start automating your independent artisanal bakery than now.

The artisan market has grown substantially in recent years, yet it&#;s one of the last niches in the bakery and snack industry to automate. In the list we&#;ve compiled below, we take a look at the six key benefits of automating your artisanal bakery processing lines.

1. Strict quality control

Your valued customers return to your brand because they&#;ve come to expect the same baked goods every time. In the food and beverage manufacturing industry, product consistency is crucial for establishing recurrent business and a strict regulatory environment means you can&#;t risk having one of your items falling out of spec on your bakery lines.

Bread products that are undercooked and improperly manufactured or stored only invite suspicion and distrust among consumers. Research has shown that artisanal bread customers are highly discerning. They display a low tolerance for inconsistent products. Industrial automation software ensures that you can handle unexpected increases in customer demand while delivering the same consistent goods that your patrons have come to adore.

2. Better food safety

Cross-contamination in food plants attributable to human operators has been a problem for decades. Businesses that fail to carefully adhere to the Current Good Manufacturing Practices (CGMPs) risk transferring microorganisms and allergens to their baked goods. In fact, cross-contamination is a problem for factors that do follow CGMPs.

Airborne bacteria can attach itself to dust which lands on your manufacturing equipment before eventually finding its way onto your foods. The good news is that automation eliminates most of your problems with human-induced cross-contamination. The required industrial manufacturing equipment is much easier to clean. It fosters a more sanitized environment. Automating your production lines ensures that you&#;ll avoid issues with recalls and failed regulatory audits.

3. An injury-free workplace

Food production plants and warehouses are notorious for monotonous, repetitive motion tasks that invite workplace injury. Workers are operating heavy machinery and transferring large items by hand to their various destinations within your warehouse. When you eliminate mundane and physically strenuous activities in your warehouse, you can allocate more resources to your initiatives that drive business growth and revenue.

At the same time, after you automate the repetitive manual components in your factory, you&#;ll drastically reduce the risk of workplace injury and lower operating costs considerably over the long haul. Every time the industry introduces new regulations, it usually entails a hefty investment in operator training and new safety equipment. Automating your production lines will shorten your reaction times because you don&#;t have to worry as much about getting your employees to speed after adopting new changes.

4. Real-time, end-to-end traceability

Food recalls are on the rise if the last things you want are contaminate or allergen-related illnesses associated with your brand in the news. This is why real-time, end-to-end traceability is so crucial for food and beverage producers. Industrial automation solutions from EZSoft allow you to track and trace all your ingredients and baked items through their entire supply chain cycle.

If you need to pinpoint a contaminated product before it finds retailer shelves, you can find out exactly where the item is and neutralize the issue before it escalates into a more substantial public relations problem. Rehabilitating your brand reputation because of avoidable recall events or contaminated items that fell through the cracks is expensive and can reverse years of hard-earned progress.

5. Increased throughput

Automating your bakery lines always translates to improved operational efficiency and better throughput rates. What&#;s more, you can achieve this with fewer resources since your automated machinery doesn&#;t take lunch breaks or go on family vacations. While may have to schedule maintenance downtime here and there, these brief periods out of product to service your equipment pale in comparison to the productivity gains you&#;ll unlock after replacing your manual procedures with automation.

In addition to the increased output, you&#;ll have access to the data required to continue scaling and refining your production processes. You can deploy internet of things devices, for instance, to work exclusively with your enterprise resource planning system (ERP) to help you identify production line inefficiencies. This makes it easy to introduce meaningful process improvements you know any decisions make are data-driven, and not speculation.

6. Less materials waste

While easy to overlook the benefits of waste reduction, it&#;s one key area of focus where automation can help you cut down your operating costs significantly. Supply chain waste in the food industry has always been an issue, and, in many regards, it is considered inherent to food distribution, given the short shelf lives of perishable goods.

Likewise, businesses that lack an ERP management system and struggle with inaccurate inventory management tend to overstock their perishables, yet another factor contributing to excess materials waste. An automated stock management system will ensure your inventory level is always well aligned with the current demand. The added visibility into your supply chain means won&#;t have to worry about unnecessary stockout events because you weren&#;t able to evaluate your inventory.

Ready to invest in industrial automation?

Automating your independent artisanal bakery comes with several more advantages not listed here. The bottom line is that ERP systems and other industrial automation solutions will improve your food safety while substantially boosting inventory traceability and operational productivity.

If you are in the process of upgrading your existing technology now or just want to implement an entirely new automated management solution from scratch, consider partnering with EZSoft, a full-service integrator of process control systems in Malvern, PA. Connect with one of our product specialists now by submitting your details online or, for more information, call EZSoft at (484) 568-.

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Bread mixers play an incredibly vital role in modern bakeries. Proper bakery mixing equipment helps them amp up their efficiency, improve their production line, and quickly mix ingredients to produce large amounts of bread, pastries, and other baked goods. In this article, we&#;ll take a look at the various ways our air mixers for bakeries can amp up productivity and help you decide which high quality bakery equipment will work best for your business.

Larger Batch Sizes

The more ingredients that you are able to mix at one time, the more productive your bakery shop will be. When you use a heavy-duty industrial mixer for baking, you&#;ll be able to handle larger batch sizes and turn out more products in a shorter amount of time. For example, our Model G-5 air driven stirrer makes for a great bakery mixer because it is able to handle batch sizes up to 100 liters. This combined with its high torque output makes this air mixer perfectly suited for mixing large batches of dough or other ingredients, thus improving the productivity of your bakery.

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Faster Mixing Speeds

Bread dough is relatively viscous material and therefore requires a type of industrial dough mixer with higher torque and lower RPMs. However, dough isn&#;t the only material that requires bakery ingredient mixing. For ingredients that have a different, less viscous texture, using a mixer with high RPMs such as our powerful Model A5 air driven stirrer will enable you to quickly mix ingredients and thus cut down on mixing time in your bakery. Since time spent mixing ingredients can be a very lengthy process, using industrial mixers for baking with a high RPM to mix your less-viscous ingredients can greatly improve your productivity.

Higher Torque Output

Given that bread dough is a relatively viscous material, the best industrial mixers for baking bread are ones that have a high torque output. The higher the torque output of an air mixer, the more capable it will be at thoroughly mixing your dough. One great bakery mixer with a high torque output is our Model G-G air driven stirrer, which is capable of producing 100 in-lbs of torque. By having the torque necessary to thoroughly mix your dough each and every time, reliable air mixers such as this can be a big boost to your bakery&#;s productivity.

Fewer Breakdowns

Few things are worse than having one of your baking equipment machines break down, effectively grinding your business to a halt until repairs can be made. At Arrow Engineering Mixing Products, we build all of our large industrial mixers to withstand the toughest conditions and demonstrate the longest possible life-cycle. When you rely on a high-quality air mixer that is built to last, breakdowns become much less of a concern. In order to ensure that your bakery is up and running at all times, it is important to invest in equipment that you can rely on such as the high-quality air mixers offered from Arrow Engineering Mixing Products.

Choosing the Right Air Mixer for Your Bakery

When choosing the right professional mixing equipment for baking, our top-of-the-line air-powered mixers offer a wide variety of advantages that will help improve your bakery&#;s productivity. To summarize, these bakery solutions & advantages include:

• The ability to handle larger batch sizes

• Faster mixing speeds to cut down on mixing time

• Higher torque output for effectively mixing viscous ingredients

• Few business-interrupting breakdowns

Bakery Mixing Equipment You Can Rely On

As one of the top bakery equipment manufacturers in the industry, it&#;s our goal to provide you with the best commercial mixers available that will help make your bakery more productive and successful. If you would like any assistance choosing the right type of air mixer for your bakery, we invite you to contact us today to speak with one of our experienced mixing engineers. We are happy to provide more information and answer any questions you may have!

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