10 Things to Consider When Buying EPE foam sheet manufacturing process
May. 20, 2024
Foam Fabrication Techniques: The Best Definitive Guide
When considering a purchase of an EPE foam sheet manufacturing process, numerous aspects must be evaluated to ensure optimal performance and outcome. From the machinery involved to the quality of raw materials, each detail plays a crucial part. According to Google search results, essential factors include the type of technology, energy efficiency, raw material accessibility, cost, operational complexity, maintenance, output quality, supplier reliability, and ecological implications.
What Raw Material and Additives Should Be Used for Making EPE Mats?
Necessary Equipment
The entire setup for producing EPE mats involves multiple machines: an EPE sheet extruder, an EPE bonding machine (or EPE thickening machine), an extruded lamination machine, an EPE cutting machine, an EPE sewing machine, and an EPE recycling machine. Collectively, these six machines form a comprehensive production line.
Primary Raw Material
The principal raw material for EPE sheets is high-pressure low-density polyethylene resin (LDPE), specifically with a melting flow index between 1.8 and 2.8. Countries with oil refining industries, such as China, the USA, Russia, Brazil, Iran, and Malaysia, typically offer this material.
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Additives for Making EPE Sheet
Butane (C4H10)
Butane, during its rapid expansion from liquid to gas, helps expand the melted LDPE into EPE sheets. Alternatives like methane, propane, or LPG can also be used.
GMS (Glycerol Monostearate)
Melted GMS is mixed with the raw material to prevent shrinking.
Talcum Powder
Also known as talcum master batch, this is crucial for adjusting the cell size of the EPE sheet.
Colorful PE Film
For creating mats, PE films decorated with various patterns, such as cartoons, flowers, and letters, are necessary. Our team can introduce reliable suppliers from China if needed.
Ribbons
Ribbons ensure the PE film surface remains intact and does not separate from the mat sheet. We can recommend good suppliers from China for this.
Aluminized Film
In several countries, one side of the mat features colorful PE film, while the other side consists of aluminized film, which provides moisture-proofing and thermal insulation. These mats are versatile and can be used for picnics or on the beach. Reliable suppliers in China can be recommended if necessary.
Contact us to discuss your requirements for EPE foam sheet machinery price. Our experienced sales team is ready to help you determine the best options for your specific needs.
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