Advantages and Disadvantages of Hot Forging

What is hot forging?

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To know the advantages and disadvantages of hot forging, we should know what hot forging is. It is said that hot forging is a metal shaping process in which a malleable metal part, known as a billet or workpiece, is worked to a predetermined shape by one or more processes such as hammering, upsetting, pressing, and so forth where the workpiece is heated up to about 75% of its melting temperature.

Advantages of hot forging

Because the forging process occurs at high temperatures, the plastic metal is ductile and easily molded. Intricate shapes and designs can be created during hot forging, unlike cold forging where this can be extremely difficult. If you&#;re looking to manufacture customized metal pieces, hot forging is the best option because of its malleable state before hardening. This method is ideal for creating 3-D and complex shapes. 

Unlike cold forging, which sometimes requires the extra step of heating the outside of the metal afterward to give it the right properties, the surface of the metal that has been forged through high temperatures is ideal for most types of finishing work.

Hot forging is also ideal for metals with a high formability ratio, because the integrity of the metal isn&#;t compromised by the high heat. These metals can be easily shaped without seeing any defects in the metal, making them both strong and ductile.

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Disadvantages of hot forging

A disadvantage of hot forging, when compared to cold forging, is that some metals can be warped if not carefully watched when heated, forged, and then cooled. This means less precise tolerances than metal forged through cold forming.

Hot forging is also often more expensive than cold forging because of the heat treatment necessary to start the forging process, as well as the cooling process that prevents warping. This heat treatment is best done when automated, especially on the industrial scale, which may result in additional up-front costs to purchase tools. 

Ultimately, the process you choose is dependent on the product you need and the type of metal you&#;ll be using. Both forging methods can be effective ways to strengthen and form your metal workpieces into the final product you need.

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