Automation in packaging industry top 10 benefits

Author: Helen

Aug. 06, 2024

Automation in packaging industry top 10 benefits

October 18th

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Automation in packaging industry top 10 benefits

Packaging automation can save your business a lot of time and effort, whether you're shipping products to customers or getting ready to send an order to your retail location or warehouse. You'll find that with this equipment, you don't have to spend hours tediously packing up all your merchandise since the machinery does it for you. Learn about the top 10 benefits of having a packaging automation process for your business here !

You can have a look to our article about why secondary packaging is so important for your business right here !

We also have a post about 6 key points to look at when choosing a packaging machinery here.

1 - You'll Need Fewer Workers

A packaging automation process can also help you to reduce your workforce. Since much of the work will be done by machines, you won't need to hire as many workers to man the packaging line. This can lead to considerable savings and a smaller physical footprint for your business. In addition, automated packaging lines are typically much more reliable than their human counterparts, meaning you'll experience fewer production delays due to errors.

You will also prevent your workers to hurt themselves, as safety in the workplace is a serious matter to consider.

2 - Better Protected Products

When you automate your packaging process, you'll also be able to take advantage of superior protection for your products. Today's packaging machines are designed to carefully and securely wrap each product, ensuring that it arrives at its destination in pristine condition. In addition, automated systems can often adjust for changes in product size or shape, further reducing the risk of damage. As a result, you can be confident knowing that your products will arrive safely and sound at their final destination.

3 - Designed To The Requirements

Packaging automation is not a one-size-fits-all solution. The best machines on the market are designed to be highly configurable, allowing you to tailor the system to your specific packaging requirements. As a result, you can be sure that your system will be able to handle any type of product, no matter its size, shape, or weight. BluePrint Automation, for example, offers a wide range of machines designed to meet each customer's unique needs.

Here at Enoline, we offer a wide variety of flexible packaging machinery such as our wrap-around packing machine allowing you to pack perfect products of various sizes very easily in no time.

4 - Improvement In Quality Control

Packaging automation can help improve quality control for your business in a number of ways:
Automated machines can be set to apply consistent pressure when sealing products, ensuring that each package is properly sealed.
Automated packaging systems include sensors that detect whether a product is of the correct size and shape before being packaged. This helps to reduce the risk of mistakes and damaged goods.
Automated packaging systems come with print labels and barcodes precisely programmed to reduce the risk of errors.

Investing in a packaging automation system can help ensure that your products are properly protected and correctly labeled, improving your company's overall quality control.

5 - Increased Production Speed

Another benefit of automating your packaging process is the increased production speed. Automated machines can pack products faster than humans, allowing you to increase your output and meet customer demand more effectively. In addition, automated machines often require less downtime for maintenance and repairs, meaning that they can run for longer periods of time without interruption. As a result, automating your packaging process can help to boost your business's productivity and bottom line.

6 - Improved Safety

Another key benefit of automating your packaging process is improved safety. When humans are performing packaging tasks, there is always a risk of injury from repetitive motions or lifting heavy objects. However, automated machines can perform these tasks without putting workers at risk. Furthermore, automated machines are programmable to work safely around hazardous materials, further reducing the risk of accidents and injuries. So, automating your packaging process can create a safer work environment for your employees.

Read our complete article about safety in the workplace here.

7 - Improves Customer Service

When you automate your packaging process, you'll also be able to improve customer service. Automated machines have been programmed to include custom messages or branding on your products' packaging. This helps to create a more personal touch that will resonate with your customers. Additionally, automated machines can help to ensure that each product is properly labeled and packaged before being shipped. As a result, your customers are less likely to experience problems with damaged or incorrect orders.

Most importantly, you should chose a manufacturer or packaging integrator on your continent, we made an article which explain why in details right here.

8 - Eliminates Any Downtime

As any business owner knows, downtime is the enemy. Money goes down the drain every minute your operation is not up and running. That's why a packaging automation process can be such a valuable asset. You can eliminate downtime by automating your packaging process, ensuring your operation is always running at peak efficiency. For example, if one of your machines needs to be repaired, you can simply program the others to continue running until the repairs are completed. As a result, you'll never have to worry about losing money due to downtime again.

9 - Easy To Scale

Finally, a packaging automation process is easy to scale. As your business grows, you can simply add more machines to your system to keep up with demand. Additionally, you can easily program your machines to handle new products or packaging requirements. So, whether you're expanding your product line or increasing your production volume, a packaging automation process can help you keep up with the demands of your business.

Here at Enoline, with our 30+ years in the packaging industry, we can adapt to your existing machines and find the perfect solutions to fit your production line.

10 - Improved Social Distancing

Due to Covid19, businesses all around the world hit a major snag. One of the many issues was and still is social distancing in the workplace. Luckily, with a packaging automation process, you can easily maintain social distancing in your facility. Automated machines can be programmed to work independently from one another, meaning that workers can operate them without coming into contact with one another. As a result, you can maintain a safe and healthy work environment for your employees.

Conclusion

If you want to improve your business and save time and money, then investing in a packaging automation process is the way to go. Many benefits come with having a packaging automation process, and we have listed the top 10 for you here. We hope this has given you insight into how valuable such an investment can be and encourage you to consider it for your own business seriously.

Contact us today to learn more about our services and how we can help get your business on track.

Trust our 30+ years in the industry and let us find the best solution for your business !

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5 Important Ways Packaging Automation Powers Up Your ...

Automation has established itself as a key player in the dynamic landscape of the packaging industry, ushering in an era of unprecedented efficiency and productivity.

This article offers a meticulous exploration of automation's impact on packaging operations: from leveraging technology to improve productivity and reduce costs, to enhancing quality consistency and enabling scalable growth.

1. Efficiency and Productivity

Automation streamlines processes, eliminates manual tasks, and optimizes resource allocation, leading to significant gains in efficiency and productivity. Automated systems can operate continuously without breaks or fatigue, resulting in increased production output.

Automation stands out as a robust solution in the pursuit of enhanced efficiency and productivity. This reality was demonstrated in a case study involving Hanyang Packaging and Engineering, one of Korea's leading packaging companies. To cope with the escalating demand for seaweed packaging, the company leveraged automation, specifically deploying Rockwell Automation's Delta Robot.

This strategic move enabled Hanyang Packaging to handle peak summer production without the need for an additional 10&#;15 staff members, a testament to the capacity of automation. The results also illustrated a noteworthy uptick in sales automation, which doubled in comparison to the previous year. Furthermore, the payback period for investment gradually diminished, leading to a return on investment (ROI) in just six months.

For more information, please visit Kinsun.

2. Cost Savings

By implementing automated packaging systems, businesses can streamline their operations, minimize the need for manual labor, and optimize overall efficiency. Automation eliminates repetitive and time-consuming tasks traditionally performed by human workers, leading to increased productivity and reduced labor costs.

The financial viability of a packaging automation project can be established through a meticulous evaluation of the current process, alongside an understanding of future processing costs. This includes capturing every detail of the existing process and employing Lean principles to eliminate wasted motion and enhance efficiency.

Economic benefits, such as reduced labor and operational costs, should be factored into the equation. Many businesses, for instance, target an ROI of approximately two years. Consideration must also be given to possible changes in time, materials, labor, vendors, and warehousing services. It is crucial to design the packaging automation system to be expandable or capable of accommodating an additional packaging line if business growth significantly exceeds expectations.

3. Quality and Consistency

The integration of automation can play a pivotal role in maintaining consistent quality in packaging. By identifying and synchronizing the time of each corresponding step in the packaging process, every phase can be aligned, ensuring consistency. This alignment can minimize product damage and reduce customer dissatisfaction, contributing to a superior brand image.

The use of automation minimizes the chance of human errors, which could lead to inconsistencies in packaging. Automated systems, designed to execute tasks with a high degree of precision, ensure that every package maintains consistent quality. This implies that every package, from the first to the last, will uphold the same quality, guaranteeing consistency throughout the production process.

The importance of consistent packaging quality cannot be overstated when it comes to maintaining brand image and customer satisfaction. Negative customer perception of the brand can arise if products are inconsistently packaged. However, by ensuring that every package is of the same quality, businesses can uphold a positive brand image and ensure customer satisfaction.

4. Scalability

One of the substantial advantages of packaging automation is its inherent scalability. With automated systems, businesses have the flexibility to adjust production levels, enabling them to meet fluctuations in demand efficiently. This scalability aspect does not necessitate investment in additional manual labor, making it a cost-effective strategy for businesses looking to expand their operations.

Harpak-ULMA, a leading packaging equipment manufacturer, initiated a digital transformation journey to enhance the intelligence and connectivity of its packaging platforms. The first phase of this strategic plan involved standardizing the Rockwell Automation platform across the organization. This step significantly boosted workspace productivity and production efficiency. In the second phase, Harpak-ULMA employed augmented reality (AR) to optimize workflows and employee productivity, decrease costs, and cut down the time required for training.

In the final phase, Harpak-ULMA implemented predictive maintenance analytics, leveraging real-time production insights to improve operational efficiency, safety, profitability, and competitive advantage. As a direct result of these initiatives, Harpak-ULMA reported a 15% increase in profitability and is now well-positioned to achieve double-digit revenue growth.

5. Reduced Human Error

One of the most significant benefits of automation is its capacity to drastically reduce the risk of human error in the packaging process. Automation provides a level of consistency, precision, and efficiency that may not be consistently attainable by human workers over extended periods.

Automated packaging systems are capable of handling intricate tasks, facilitating quicker and easier transitions between different products, and eliminating the possibility of operator error during these changeovers.

Hamrick Manufacturing, faced with a time-consuming and error-prone manual changeover process for different SKUs, implemented an automated system based on Mitsubishi Electric's components. This new system provided precise control, simplified the transition between different SKUs, and utilized a servo motor's built-in functionality to handle complex calculations, reducing the potential for errors in the PLC programming.

The outcome was a dramatic reduction in changeover time, from 30 minutes down to just 40 seconds. This shift not only minimized the likelihood of human error but also enhanced efficiency, with smoother running motors and a reduced risk of failure.

Conclusion

The packaging industry's narrative has been forever altered by automation. As this exploration reveals, automation isn't just a distant concept &#; it&#;s a powerful catalyst already triggering seismic shifts in efficiency, profitability, and error reduction.

Businesses are not simply contemplating automation but immersing themselves in its transformative potential. As we look ahead, the question isn't if but how quickly businesses can ride this wave to unlock new levels of success.

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