How Can the Gunnebo Industries GrabiQ Chain Sling Save ...

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Do you and your work crews prefer to use chain slings instead of wire rope or synthetic rope slings, but find it difficult to make the proper on-site adjustments in an efficient manner?

Gunnebo Industries branded products, part of The Crosby Group portfolio, may have the solution you&#;re looking for with a new product offering known as the GrabiQ Chain Sling System.

Made up of fewer components than a normal chain sling, the GrabiQ Chain Sling System is quicker to inspect in the field and about half of the weight of a more traditional setup, and there is no reduction in working load limit.

In this article, you will learn about:

• GrabiQ product origins
• The Master Grab Duo
• How much training is required before use
• The Midgrab Chain Shortener
• Bad fit applications for the GrabiQ Chain Sling
• Common problems using the GrabiQ Chain Sling
• Other features and technologies in the GrabiQ Chain Sling
• Maintenance and repairability
• Best fit applications for the GrabiQ Chain Sling
• Inspection requirements for the GrabiQ Chain Sling

GrabiQ Product Origins

The GrabiQ Chain Sling System really came about because of Gunnebo Industries&#; brand switch from using Grade 80 chain to Grade 100 chain.

Instead of just reproducing the product line as it was in Grade 80, The Crosby Group talked to customers and end-users and sought to make design improvements by getting feedback on:

• What they liked about chain slings
• What they didn&#;t like about chain slings
• Why they would use a wire rope sling or synthetic sling over chain slings

Adjustability is one of the main advantages with a chain sling. The durability is another part of it. It&#;s very durable in harsh environments, and even in hot environments, especially when compared to synthetic slings and wire rope slings.

That&#;s what end-users of Gunnebo Industries products liked about it, but what they didn&#;t like was the weight that comes with chain slings.

With wire rope, you have a simple connection with the Flemish eye. There&#;s not too many components, and it can be lighter weight, but with chain, there&#;s added connectors like coupling links, and shortening hooks.

Additionally, end-users found that those components made it more difficult to:

• Inspect
• Assemble
• Avoid bunching of the chain

The GrabiQ Master Grab Duo

By switching from Grade 80 to Grade 100 chain, Gunnebo Industries branded products increased the working load limit by 25 percent compared to prior systems.

The &#;all-in-one&#; compact top link Master Grab Duo (MGD), which is one of the Gunnebo Industries brand&#;s top-selling products, allows for easy adjustment of the length of the legs, as well as creating leg loops to lift bars or other objects that lack connection points.

Only one component is needed to create a chain sling solution with the same function as a traditional system using seven components. With fewer components, lifting operations also become much more effective, which saves both time and money.

How Much Training is Required Before Use?

Another really strong feature of the system is it can be made as simple or advanced as you want. If you go back to the MGD, it&#;s really even more straightforward than a traditional chain sling. You just hang it on the crane hook and you&#;re good to go.

If you need to shorten it, you can shorten it with the integrated grab hook.

There&#;s very little training needed if you&#;re used to working with chain slings or a GrabiQ Chain Sling.

The Midgrab Chain Shortener

You can move into more advanced additions to the GrabiQ Chain Sling System, including the Midgrab Chain Shortener, where you can put or shorten it anywhere on the chain.

Benefits to the Midgrab

Adjustability is, as mentioned, one of the main benefits of chain slings, but when you get into using long chain slings, for example when lifting precast concrete wall sections, you end up spending a lot of time waiting for the crane block to go up and down.

If you&#;re waiting for that block to come all the way down, and it&#;s at least 20&#; up in the air, it needs to come down to working height, which would be about 3&#; high. That block is moving maybe 20&#; a minute, so you&#;re going to wait a minute for it to come down. Then, you&#;re going to adjust it.

After that, you&#;re going to bring it all the way back up again, wait another minute, and you&#;re going to have two or three guys standing around waiting for this block to go up and down, plus the crane operator.

Then, you realize, &#;We need to shorten the chain by one more link on the left leg.&#; You have to bring it down, and you&#;re losing another minute. After making your adjustment, you bring it back up again. With the Midgrab, you can place it anywhere on the chain sling and adjust it down by the hook.

The Midgrab is a forged piece of equipment, and you don&#;t have any reduction in working load limit when you&#;re using it. It just mounts on the chain.

When shortening your chain sling, you simply slack the chain in the Midgrab, push the chain through, and then, pull the chain tight. Once the Midgrab is on the chain, you push the close devices. You just push them in, and twist a half turn. Now, you have the ability to shorten the chain down by the hook instead of having to lower that block all the way down 20&#;.

Bad Fit Applications for the GrabiQ Chain Sling

All types of slings have their benefits and drawbacks, and with any chain system, it still will be heavy. It still will be a lot of metal, especially as you go up in chain diameter and capacity. Like any chain sling, it will be heavier than a synthetic sling or wire rope sling of comparable working load limit.

Sensitive surfaces are another issue with the GrabiQ, and chain slings in general. If you have painted surfaces, stainless steel or pipes, the chain is durable, but can actually damage loads.

As far as chain systems go, it&#;s very versatile and flexible. It&#;s very straightforward to use, but once you get into more advanced rigging techniques, such as using the Midgrab, the Flexileg system, or even further advanced and different types of hitches, it can get more complicated.

If you have inexperienced riggers, it might not be the best system for them. Training your workers before putting these products into service would be one way to lessen the risk factor and increase productivity.

Common Problems Using the GrabiQ Chain Sling

As you would have with any other sling type, it could be rigged incorrectly or you could be using the wrong sling angles. Also, riggers could be using the wrong working load limits.

With the more advanced type of hitches that can be used with the GrabiQ Chain Sling System and different components for greater flexibility, people might not realize how much they have to account for a reduced working load limit when using a choker, even though it&#;s a choke fitting.

Some common problems can be remedied by understanding the fittings and links look different from traditional slings, being aware of how much you can lift with it, and rigging it properly.

Versatility is the big benefit of using the GrabiQ Chain Sling System, and another example is using a Gunnebo Industries GrabiQ C-Lok Type CL end fitting. This end fitting can be connected to a hook, used as a choker, or rigged back up to the master link. However, make sure you have a master link on the sling, and that it&#;s appropriate for the lift, or you won&#;t use the full basket capacity.

Can the GrabiQ System Be Used With Other Rigging?

As a system, the GrabiQ Chain Sling System is designed and developed to work with the GrabiQ chain, GrabiQ components, GrabiQ master links. It&#;s easy to make sure if you have the right components if you utilize all of the components of the GrabiQ Chain Sling System.

***All systems are manufactured to a specific design, and it&#;s important that all manufacturer&#;s recommendations are followed. If you&#;re just mixing products in the field, you could be increasing the risk for a failed lift, and/or serious injury to workers.

The Crosby Group has not tested the GrabiQ Chain Sling System using all of the competition&#;s chains, and there are tolerances within the lifting standards. You could be using the Midgrab or another GrabiQ with a different type of chain, and it will not sit properly, and can lead to a reduction in the breaking load.

If you can keep everything in the same &#;family&#; of products, you&#;re going to have more success because it&#;s made by the same manufacturer. You want to do your research rather than doing any rigging in an unconventional way just because you&#;re trying to get something done.

Other Features and Technologies in the GrabiQ Chain Sling

Flexibility is the key to the GrabiQ Chain Sling System.

It can handle working with several types of hitches. Also, you can adjust the leg length with much more precision using the GrabiQ Tensioner GT. It looks like a ratchet, but also, features a clevis, and is approved for lifting. It&#;s proof-tested 2.5 times the working load limit and works with the GrabiQ Chain Sling System.

Some of the slings require a different type of end fitting. If you&#;re making a choking sling, it would be preferable to use a CL choker instead of using a hook because you get a much tighter choke.

Also, you could use it together with a quick pin to hook it onto the chain, which creates a sliding-enclosed choker. It&#;s more durable because it&#;s a single-forged piece rather than several components. The choke is much tighter because of the length, so you have less risk of load slippage.

End Fittings

There are several types of end fittings that are used to create that flexibility, including:

• Eye Grab Hooks
• Clevis Grab Hooks
• GrabiQ with locking pins
• Sling hooks
• Foundry hooks
• Swivel hooks
  • Self-locking
  • Sling style
• Handles for increased safety
• Container hook

These different options for end fittings are used to create different types of slings and different types of hitches depending on the work environments.

GrabiQ Flexileg

Why do you want to have the ability for an instant leg change?

Well, because it:

For more information, please visit Chain Slings Suppliers.

• Enables sling change, leg by leg
• Idle sling legs that are not being used can be removed easily
• The quantity of sling material is reduced greatly
• The chain sling can be rebuilt on site

Idle sling legs cause misleading tag information, as the working load limit will be incorrect. Not paying attention to working load limits can cause catastrophic injuries to workers, and damage to loads being lifted, as well as potentially risking public health should a lift fail.

GrabiQ Quick Pin

During the development stage, The Crosby Group troubleshooted a potential problem on the job site to see what the GrabiQ Chain Sling System could do.

Sometimes, you need to use a choking sling or basket connecting two legs of a four-leg sling. What do you do with the other two legs? Do you just tie them up and look at the table for the correct working load limit?

That&#;s not the appropriate way to rig a load, and could create several issues, including:

• Snagging on other objects
• Injuring workers

With the GrabiQ Quick Pin, end-users can add or remove legs to the sling as needed.

The Quick Pin offers its users:

• Instant close/open functionality
• Fits all GrabiQ C-connectors
• Hand maneuverability with no tools required

The GrabiQ Flexileg Tagging System

The Gunnebo Industries branded portfolio includes a special tag that shows the capacity for one leg, two legs, three legs, four legs, and on the back side, it has a serial number and sub-tags that go onto each of these sub-assemblies that show the serial number, too.

The tagging system gives end-users more flexibility when using the sling because you can create a one-leg, two-leg, three-leg, or four-leg sling on-site without having to use different types of slings.

This system is good for applications where a service truck or mobile crane will be doing several different types of lifts like moving rebar, concrete wall sections, and containers. The GrabiQ Chain Sling System allows you to do those lifts without the need for extra rigging gear.

The goal with this user-friendly system is to provide as many on-site solutions and eliminate as much confusion as possible. It was created to make sure end-users were making the right calls and lessen the opportunity for failure.

Maintenance and Repairability

The chain sling&#;s repairability is another great benefit. It&#;s much easier to change out a broken hook on a chain sling with a clevis than it is to change it out on a wire rope. Essentially, you would have to create a new leg on the sling, if not a new sling altogether.

The repairability is similar to what you would have with other chain slings. However, because you have fewer components, you should have fewer issues with it, and it should be easier to inspect and maintain.

Best Fit Applications for the GrabiQ Chain Sling

Where The Crosby Group has seen the GrabiQ Chain Sling System working much better than any other type of sling or chain slings are where the end-user needs that flexibility.

If you&#;re in a shop and you&#;re moving different types of tools around, or if you&#;re on a construction site where you&#;re lifting pipes, wall sections, or garbage cans, there&#;s many different types of lifts being done that usually require several different slings.

You need that flexibility, and that&#;s where the GrabiQ Chain Sling System excels and works better than other systems because:

• It&#;s easy to use
• You have the information on hand
• You can make a decision on-site to adjust your sling to work safely

Rescue teams working at Mount Everest have utilized the GrabiQ Chain Sling System to stand up to harsh conditions and save injured climbers. With the GrabiQ Chain Sling System, the rescue team can safely lift injured people to the helicopter.

Inspection Requirements for the GrabiQ Chain Sling

The GrabiQ Chain Sling System still is a chain sling, and it will follow the chain sling inspection criteria in ASME B30.9 Slings.

If you have a self-locking hook, you need to check the clearance and tolerance of the hook tip vs. the hook body matchup. You need to inspect all of the loading points, as well as any opening in the hook, reduction in dimensions because of wear, or elongation of the chain.

As a general rule, during normal use in normal conditions, you should send it in for a thorough inspection from a reputable third-party company at least once a year.

Make sure to keep a record of this inspection. If a hook needs to be changed, that should be noted in the inspection report, so you can keep track of the chain sling throughout its service life.

Wrapping it Up

By reading this article, we hope you better understand what the Gunnebo Industries GrabiQ Chain Sling System is, and how it would help make your job sites safer and more efficient.

Mazzella wants you to get your information from a reputable source, and our specialists go through product training with The Crosby Group to better help the end-users in the field.

Click here to contact a Mazzella lifting specialist for more information on the GrabiQ Chain Sling System, or to get answers to any of your rigging questions.

&#; GrabiQ Chain Slings

GrabiQ is an exciting family of alloy chain sling components. Instead of the old &#;one component does one job&#; fitting, GrabiQ combines (in a single component) up to three separate functions, replacing up to seven different fittings.

&#; Rigging Hardware

We offer one of the largest and most complete inventories of rigging and lifting products in the country from some of the largest manufactures in the world. Some of the products we stock are shackles, hoist rings, eye bolts, hooks, master rings, links, and turnbuckles.

Material handling involves moving, loading, unloading, pushing, pulling, storing, lifting, picking, placing, and retrieving products or goods in a factory or warehouse. It has been a critical part of supply chains and manufacturing processes worldwide.

With globalization, however, the demand for advanced material handling equipment and systems has increased. Manufacturers and suppliers are using these advanced solutions to reduce excess inventory, lower the risk of workplace injury, increase productivity, and minimize delivery time.

However, setting up an automated material handling system comes with a few challenges. Although they will help you save money in the long run, the automated lifting or handling material systems often lead to higher expenses, making it necessary to calculate the costs and ROI before making the big purchase.

Here&#;s how you can determine the cost of material handling systems or equipment.

A) Factors Determining the Cost of Material Handling Systems

Seven fundamental factors often determine the cost of a material handling system. Here they are:

1. Shipping: Shipping costs include service fees for local, national, and international carriers for procuring and delivering both raw materials as well as finished goods. For international shipping, you will have to pay import and export fees depending on your shipping destination. You may exclude outbound shipping costs as they are borne by customers.
2. Packaging: Usually, packaging costs are included in the overall shipping costs. However, you may have to pay extra for specialized packaging. You will also need to consider packaging material costs and labor costs for the same.
3. Handling: Handling costs often include the labor required to move the load within the facility. Despite automation, you will be using manual labor in the storage area, assembly line, and work stations. Take these overheads into account while calculating the total system cost.
4. Storage: Storage costs involve charges for warehouse infrastructure. You will also need to think about the salaries of warehouse employees if you haven&#;t already considered those in the overall handling costs.
5. Installation and Training Charges: Setting up a new system will require you to pay one-time installation charges upfront. You will also need to pay for training your new workers. Be sure to take these costs into account.
6. Utility or Energy: Whether it is the assembly line or warehouse, you will be paying a monthly service charge for utilities such as electricity and water. You will also need to buy fuel for trucks and other vehicles. The cost will vary depending on your requirements. For example, cold storage will require more electricity for temperature control compared to its regular counterpart.
7. Maintenance and Repair: You will need to set aside some funds for preventive maintenance and the resulting downtime. You may also have to plan for unscheduled maintenance and downtime. These costs also need to be included in your ROI calculations.

B) How to Reduce Material Handling Costs

Although there is no alternative to investing in modern lifting or handling material, there are ways to drive your overall material handling costs down. You will need to continuously optimize various areas of your material handling system to make it more efficient, resulting in a quicker ROI.

Here&#;s what you can do:

• Make sure to avoid production bottlenecks in your material handling system. You can&#;t afford to keep any of the lifting or handling equipment idle due to poor system design.
• Be sure to eliminate re-handling as it increases overall handling costs. Keep the handling distance and time as low as possible.
• Provide required training to the workers, enabling them to make efficient use of material handling equipment.
• While preventive maintenance is necessary, avoid overdoing it. Excessive maintenance can lead to additional downtime, increasing your material handling system cost.
• Avoid excess inventories as they can tie up your capital and also consume additional storage space and increase material handling costs.
• Make efficient use of your floor space. For example, strategically placed mezzanines can help you utilize overhead space in a manufacturing plant.
• Avoid causing damage to the machines, raw material, or finished goods. Make sure every worker gets the required training for handling the equipment.
• Lastly, provide workers with safety training to prevent workplace injuries. A zero-accident policy will encourage them to work more efficiently.

C) Alternatives to Buying Material Handling Equipment

If you can&#;t afford to buy material handling equipment, you can rent or lease the required equipment. These options will help you reduce your upfront spending considerably.

1) Rental: Renting is suitable for short-term and high volume applications. For example, you can think of renting a few dozen forklifts during a peak holiday season to handle the extra material flow. However, renting material handling equipment is not economical in the long run. You can use this option as an experiment before going for the leasing option.

It offers you the flexibility to add or remove items from your list as per the changing freight volume. However, this flexibility comes at a high premium. Plus, the monthly charges may or may not include maintenance and repair costs. You also don&#;t get a buyout option at the end of the rental period.

2) Lease: If you are not buying the equipment right away, leasing is probably your best option. You should lease the equipment if your material handling requirement is growing steadily, and it is not likely to have sudden spikes in your freight volume.

The upfront cost is significantly lower than buying the equipment outright. Leasing also offers tax benefits as it is a tax-deductible operating expense in most states. As maintenance is usually included in your contract, you don&#;t have to pay extra except the fixed monthly service fee.

You have the following leasing options.

a) Fair Market Value (FMV) Lease: Also called an operating lease, an FMV is the most affordable leasing option. FMV leasing can result in Present Value (PV) savings of up to 14% over an outright purchase. It allows the lessee to buy the leased equipment at the market price. If not, you can return the equipment or upgrade to the new one. It comes with a fixed monthly payment. However, you need a good credit score to qualify for an FMV.

b) $1 Buyout Lease: Also called capital lease, a $1 buyout lease allows you to purchases the equipment for $1 at the end of the contract term. It is a suitable option if you are planning to lease the equipment for a longer period. It comes with a set lease term and fixed monthly payments.

c) TRAC (Terminal Rental Adjustment Clause) Lease: A TRAC lease adds more flexibility to a $1 buyout lease. It allows you to negotiate your residual, monthly payments, and sometimes even term lengths. At the end of the term, you can buy the equipment for the predetermined residual value or the lessor can sell it. However, if the lessor sells it for more than the residual value, you will get the difference. If not, you will need to reimburse the lessor for the loss.

However, leasing also comes with a few drawbacks. Unlike an outright buyout, you can&#;t use leased equipment for company valuation or as collateral for business loans. In the long run, you may also end up paying more than the initial cost of the equipment. In short, you need to weigh in all of your options before making the final decision.

Wrapping Up

Although advanced lifting and handling equipment solutions can increase your productivity and efficiency, you have to pay a hefty upfront cost for modern material handling equipment. Hopefully, this post will not only help you understand the various aspects of material handling system costs but also cast light on the possible alternatives to an outright purchase. We will be happy to take this conversation forward. Feel free to share your doubts or concerns in your comments, and we will get back to you as quickly as possible.

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