How To Choose The Right Liquid Filling Machine For Your ...

If you are new to the world of packaging and automation, trying to decide the best liquid filling machine for your product can sometimes feel confusing and overwhelming with the various options and machines available.

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However, at Shemesh Automation we understand how important it is for you to make the right decision and to choose the best liquid filling machine for your project, and we&#;re here to assist you.

To get started, there are many factors to take into consideration when choosing a liquid filling machine, such as overflow, gravity, pistons, and pumps, and choosing the right machine also depends on what you want to achieve.

We&#;ve put together some helpful questions to act as a starting place, and the answers to these questions will help to guide you towards choosing the best machine.

When choosing a liquid filling machine, one of the first questions will be what product or products are being bottled. Different types of filling machines can handle different liquid viscosity.

For example, a thick product may be more suited for a piston filler than an overflow filling machine. While thin products may fill better with a gravity filler versus that same piston filling machine. While the viscosity levels for each type of machine may overlap, filling certain products may quickly eliminate specific types of machinery from the equation.

Does the product have unique characteristics?

Any unique product characteristics can have some bearing on which liquid filler would be best for any given project.

For example, some products may change viscosity as the temperature changes. Other liquid products might contain particulates, such as salad dressings or some liquid soaps. A spaghetti sauce with chunks of vegetables using an overflow filler or gravity filler could cause nozzles or hoses to become blocked or jammed, resulting in a rather inefficient filling process. In this case, a piston filling machine might be more suitable to move these chunks through the product pathway.

Identifying your products unique characteristics can also eliminate some filling machines in the search for the ideal equipment.

What type of container or bottle are you using?

Sometimes, more than one machine may work well for a given product. However, considering the bottle or container being used can also help to make the ideal choice for some projects. For example, a client using a clear glass container may want to take advantage of the level filler, which will fill each container to the same level. This provides an attractive presence when displayed on shelves in a shop or supermarket.

Other products may use large containers or small containers, which in turn can influence the machine or the nozzles that will be used for packaging.

In addition to the product itself, the package being used can help to determine which liquid filling machine will best suit your project.

The production requirements will help to determine which machine is most suitable. Each type of filling machine can be manufactured as a table top filler, a semi-automatic machine or a fully automated piece of equipment.

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Semi-automatic equipment requires manual labour to place bottles, activate the fill process and remove the filled containers. This can slow down the rate at which the process is completed.

Automated machines will require less operator interaction and the rate of filling can increase dramatically. Therefore, the number of bottles per minute required to reach production demands will also assist in finding the perfect machine for any project.

These are, of course, not an exhaustive list of the questions that need to be answered. However, they provide a starting point which can lead to more specific questions regarding any given project. Future growth, current budget, the likelihood of additional products and many other factors will also help to identify the ideal solution for any individual project.

Your choice of liquid filling machine makes or breaks the efficiency of your production. If you&#;re looking for a model that can endure long, continuous hours of production or streamline the production process of your cottage business, there are various qualities to look into to find the equipment worth investing in.

Besides basic and practical considerations like budget, physical dimensions, tech integration and compatibility, scalability, and longevity, these factors will let you determine the most suitable machine for your needs:

Product viscosity

How fluid or viscous is your product? This is the first thing to think about when acquiring in-line filling systems of any scale. Runny liquid needs a different set of nozzles than thick, viscous liquid. There&#;s also the matter of product content: is it entirely fluid or are there particulates like beads in facial cleansers or bits of food in soup and batter?

The product dictates what kind of machine you need. A high-viscosity liquid filling machine with a piston filler, for example, is ideal for viscous products that need a bit of force to push them out of the dispensing nozzle.

Watery products don&#;t need a piston machine because the liquid can exit the nozzle merely by gravity. What they do need are leak-proof valves that ensure the correct volume of liquid is dispensed every time.

Container or Receptacle

The container, specifically the shape of the opening, also matters when choosing a small liquid filling machine. Bottles have narrow mouths and can have narrow necks as well. These will need precision-controlled nozzles that fit perfectly into the opening.

In baking, the dispensing machine could deposit fluids into semi-finished food products like pie crusts or doughnuts. Each needs a different kind of filling machine.

For pies, a traditional piston filler with a wide-nozzled dispenser that pumps filling from above is a common choice. For doughnuts, a funnel dispenser with one or more thin, needle-like nozzles positioned vertically or horizontally is commonly used.

Degree of Automation

If your production line is mostly manual, a semi-automatic liquid filling machine will suffice. Take our example above for liquid filling machines for doughnuts. Bakeries that sell a hundred or so a day don&#;t need a fully-automatic system complete with conveyor belts.

The manual component might even be necessary, such as when you need the flexibility to switch from one product to another as quickly as possible.

Regulation Considerations

Liquid filling machines for the food industry must meet the FDA&#;s health and consumer protection guidelines. For example, the paths for the filling, soups, batter, syrups, drink, etc. should be non-corrosive, sealed, and designed to prevent moisture buildup. Machine fillers that dispense toxic or potentially explosive products should also adhere to the safety standards of the industry.

Take your time in choosing a liquid filling machine and consider all these factors carefully. (You might even have a few more to add to this list). Every piece of equipment you buy is an investment, and we&#;d be happy to help you make the most of it.

For more information, please visit beverage filling solutions.