The Benefits of Using integrated variable speed screw air compressor

Your browser is not supported

You are using a browser we do not support any longer. To continue visiting our website, please choose one of the following supported browsers.

Mandiwi Product Page

VSD air compressor is able to adjust the amount of power used in response to CFM demand in real time. This provides significant advantages, especially for companies whose compressed air needs vary over the course of a shift, day or season.

The biggest advantage of a VSD air compressor is energy savings. A fixed speed compressor always draws the amount of power needed to meet the maximum compressed air demand. VSD will ramp down RPM, and therefore power consumption, when demand for compressed air is lower. Depending on the total volume of compressed air used in your facility and the amount of variability in your processes, this can add up to hundreds, thousands or even tens of thousands of dollars in energy savings each year.

It turns out most air compressor applications can benefit from variable rates. Whether you are in manufacturing, the food and beverage industry, or health care, there are times when you may need varying levels of compressed air. A fixed speed compressor would run at the same standard level of output for all of these services, no matter your needs.

VSD  air compressor is the more applicable choice in these cases and can help your organization save energy. It includes a soft startup feature that automatically controls the acceleration and deceleration levels. This allows for less energy used, and protects the components of the compressor in the long term.

New technology has eliminated some of the initial challenges that came with early VSD air compressors. The motor and drive train are now covered resulting in more protection from dust, debris, and water. This ultimately makes the machine a more trusted choice ' even in the most rugged manufacturing conditions.

Sometimes, the most efficient compressed air solution combines one or more fixed speed compressors to provide a base load with one VSD compressor that 'trims' to meet changes in demand. A system with multiple smaller compressors instead of one big compressor also provides redundancy that allows you to keep part of your facility operational when a compressor is offline for service or repair. 

Until now, only larger industrial compressors came with variable speed drives (VSD), which adjust their motor speed to the compressed air demand. Their outstanding efficiency can lead to a much lower energy consumption.

That is also the case for the larger models of the new G 2-7 VSD series from Atlas Copco. Here, these drives can offer energy savings of more than 20%. 

Contact us to discuss your requirements of integrated variable speed screw air compressor. Our experienced sales team can help you identify the options that best suit your needs.

But choosing a small VSD compressor over a fixed-speed unit has many other benefits that go beyond efficiency. Here are seven of them. 

Simply put, VSD compressors are just better. They offer you a greater output and a more stable pressure than fixed-speed compressors. In addition, Atlas Copco's patented screw element permits a 100% duty cycle. This means that, as opposed to the piston compressors often used in workshops, a small variable speed screw compressor does not require cool-down periods. In other words, it can just keep going. That's a major benefit for you. The compressors of the G 2-7 VSD series eliminate work interruptions. They allow you to continue working when a traditional piston would need a break. 

As noted above, the larger models of the range can take full advantage of the VSD technology. They allow you to achieve energy savings of more than 20%. However, thanks to innovative components, the smaller units are also more efficient than many fixed-speed (piston) models. For example, the patented screw element and the high-efficiency IE3 motor of the G 2-7 VSD minimize your energy use and operating costs. 

But their efficiency is not the only way in which the compressors of the G 2-7 VSD range save you money. There is a misperception that, because they involve sophisticated technology, these compressors are less durable. But nothing could be further from the truth. In fact, the VSD technology is less taxing on important components like bearings and belts. That means they typically last longer and require less maintenance. 

Thanks to the lower speeds of their element and motor-mounted fans, G 2-7 VSD compressors are remarkably quiet. In fact, they are as quiet as a household appliance. As a result, they can meet stringent noise emission regulations and don't pose a risk to your workers. And, coupled with their compact size, this means you can install them near the point of use. That is extremely beneficial for smaller operations, such as workshops, that have limited space available. 

All G 2-7 VSD compressors come with a state-of-the-art Nano controller. These are true marvels of technology that make the operation of the compressor easier while also optimizing their efficiency and reliability. For example, using a smartphone or a tablet, you can start and stop your compressor. You can receive notification and alerts and ensure that you have all necessary information concerning your G at your fingertips. Nano controllers also come with advanced control algorithms and a leakage protection program. 

Because you can tailor the G 2-7 VSD to your needs, it offers the right compressed air solution for your operation. For example, if you need very clean air, it can come with an integrated dryer and filter. Or, if you need air storage, just choose the tank-mounted version. Different vessel sizes are available to meet your compressed air specifications.

Expansion is a goal for many small operations, and the compressors of the G 2-7 VSD range can grow with your business. Getting a larger fixed-speed compressor in anticipation of such an expansion means that you will waste a lot of energy in the meantime. But that's not the case with a small variable speed compressor. And, because the Nano controller can securely receive over-the-air updates, you never miss out on the latest algorithms and other advancements. 

For all of these reasons, the small variable speed compressor from Atlas Copco is a true game changer. Best of all, it makes the decision which starter compressor is best for you very easy. The compressors of the new G 2-7 VSD range from Atlas Copco simply are that much better. Whether it comes to efficiency, reliability, quiet operation or ease of use, the G 2-7 VSD is the future-proof choice. 

Are you interested in learning more about integrated fixed speed screw air compressor? Contact us today to secure an expert consultation!