Plate Rolling Machine Price: Should It Be Only Buying ...

Ever been in a dilemma before investing in grocery items too heavy machinery, like plate bending machines? What factors do you consider: is it better price or quality? You may get both (quality and price) at the same time. But, of course, that's a rare case scenario.

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Many models are available when buying a plate rolling/ bending machine. When buying a machine that best fits your needs is sometimes daunting to know where to begin. You may be unsure whether to prioritize your budget or opt for a pricier machine that delivers superior quality.

This blog will help you make THE RIGHT CHOICE. Let's dive into other crucial factors besides the plate bending machine price. Additional features, such as the quality and benefits of metal plate bending/rolling machines, play a major role in the multi-million dollar output of the metal fabrication industry.

Plate Rolling Machine Price: It Matters but How Much?

While cost consideration is of concern, would you compromise your machine's quality? Consider investing around 20 lakhs as a plate bending machine price. It&#;s a huge investment from your budget. But would you still invest the same amount if the quality is not prioritized?

Let's assume that one plate bending machine costs you a "y" amount while the same machine from another manufacturer costs you 1.5 times the "y" amount. The cheaper machine works for, say, 5 years and requires consistent service. On the other hand, the costlier machine has worked for decades with minor maintenance. Which machine would you choose?

Now the question is - before purchasing a plate rolling/bending machine, what other factors should you consider apart from its price?

What Other Factors are Important to Consider?

When purchasing a plate rolling machine, you should not overlook the importance of quality, productivity, and materials used. These elements play a significant role in ensuring the machine's effectiveness and longevity. Consider these factors, along with the plate bending machine's price. Investing in metal plate bending/rolling machines is huge.

Here are seven factors that you should take into consideration before buying a metal plate bending machine.

1. Technical Capabilities

A plate-bending machine can streamline your production process, reduce material waste, and achieve accurate and consistent results. Note that plate rolling machines' technical capabilities and quality can vary depending on the manufacturers.

The bend plates' quality is directly proportional to the machine's quality. This in turn affects overall efficiency, including providing accurate results, minimizing risks, and optimizing long-term productivity. Thus, it is crucial to invest in a reliable and high-quality machine.

2. Materials Used

The choice of top-notch material plays a key role in manufacturing a plate bending machine. Not all manufacturers will use top-quality materials, and the quality also affects the plate rolling machine's price.

Imagine constructing a machine with the finest materials available, carefully handpicking each component. The result? A magnificent masterpiece that surpasses expectations in every aspect.

3. Manufacturing Process

Before purchasing a machine, will you consider the machine alone or the entire manufacturing process?

The process of production and the necessary backend checks is crucial. To ensure that you're acquiring a quality machine that prioritizes safety, ask yourself these questions before making a purchase.

• Design Verification: Does the machine's design meet the necessary functionality and safety requirements?

• Material Inspection: Is the material providing strength, durability, and suitability to the product?

• Component Testing: Is the manufacturer testing individual components for proper operation and reliability?

• Assembly Evaluation: Does the manufacturer inspect the machine's assembly for proper alignment and secure connections?

• Performance Testing: Does the machine provide bending accuracy, precision, and repeatability?

• Safety Assessment: Is the manufacturer assessing safety features and compliance with regulations?

• Document Quality Control: Is the manufacturer documenting all inspections, tests, and certifications thoroughly?

• Final Inspection and Approval: Is there a final assessment conducted to check the machine's overall quality before granting approval for its use?

4. Post-Installation Service

What if your machine stopped working? Wouldn't you want to have support technicians ready for when you have a problem with the machine? After all, it is a huge investment. When buying a plate bending machine, post-installation service is one of the most important factors to consider.

You need to know how long it will take for the manufacturer to provide this service to you. What if it takes more than your expected time? Post-installation services will ensure peak performance, safety compliance, and production or turnaround time. So, contact the manufacturer or research these services before you purchase a machine.

5. Uptime & Durability

Let's get back to the scenario where you buy a &#;20 lakh plate bending machine. This is a huge chunk of your gross investment. Now the machine stops working after a few years, which was not worth your money. Thus, the amount of time your machine was operational has drastically reduced than what you expected.

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Moreover, you would experience a disrupted workflow and a delayed project timeline due to the in-between machine breakdowns and repairs, leading to financial losses. Will this be worth your investment? No! So, for the long-term success of your project, you need to invest in a reliable and durable machine.

6. Delivery Time

Last, but not the least, imagine you purchased a plate rolling machine today, which is cost-effective for your total investment. But, the manufacturer delivers the machine months later.

What are the factors that will affect a delayed delivery time? Will it affect effective operations, ease resource planning, or ensure business continuity? With such a huge investment, like a plate bending machine, wouldn't you want to have on-time delivery?

7. Company&#;s Reputation & History

Are you willing to buy a product with negative customer feedback or poor post-sales service? Of course, not!

A company's reputation & history play a major role when investing a king's ransom for one machine.

When choosing a manufacturer, consider customer feedback, machine design efficiency, and client support. It's also crucial to assess whether the manufacturer offers reliable technical support and has long-term stability as a company.

It's important to acknowledge that these are crucial factors beyond the price when buying a plate rolling machine. While it may not be the most pleasant thing to think about, ignoring these elements could lead to a less efficient and effective machine in the long run.

Now, let&#;s have a look at the factors that Himalaya Machinery offers for plate bending machines.

What Quality Criteria Does Himalaya Consider When Evaluating Plate Bending Machines?

Metal plate bending machines have been in existence for almost 150 years. Despite the numerous providers of these machines, we at Himalaya Machinery have been a leader in the industry for over 40 years.

We consider top-notch design, quality, and machine performance apart from the plate rolling machines' price. The first machine we ever sold 40 years ago is still up and running. Thus, we prioritize &#;value for money&#; as an important part of our services to our 400+ repeat clients and future clientele.

Plate Rolling Machine Price

Final Words

We hope this blog helped you acknowledge that there are many other elements you can consider apart from the price of a plate bending machine. Because investing a fortune from the overall budget into machines like these requires careful research.

Since we have provided all these features to our clients for more than four decades, we know how crucial it is for you. So, don't hesitate to contact us for any other plate bending machine or metal fabrication machinery needs.

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Roll forming machine not only increases productivity but also saves costs for businesses. With advantages such as high rolling speed, high productivity, automation, the machine provides practical benefits Ensuring that the sheet metal is rolled according to customer requirements, thereby increasing customer trust and revenue for the business. The machine can roll sheets of different thicknesses, colors, and materials according to customer orders.

1. What is roll forming machine?

Roll Forming Machine

Roll forming machines are often used in a continuous production process, where a long strip of metal is fed into the machine and gradually bent and shaped into the desired cross-sectional profile. The machine typically consists of a series of rollers, which progressively bend and shape the metal as it passes through each stage of the process.

The speed and pressure of the rollers can be adjusted to achieve the desired shape and thickness of the final product. Roll forming machines can also perform additional metalworking tasks such as cutting, punching, and notching to create more complex shapes and designs.

2. Some types basic of roll forming machine

There are many types of roll forming machines, each designed to create to specific type of profile or shape. Some types basic include: roofing, step tile, purlin, seamlock, double deck, corrugated, ceiling, floordeck, C Truss Roll Forming Machine, v.v&#;

3. Rolling Process Of Roll Forming Machine

Cold rolling is a metal processing method at a temperature below the crystallization temperature, i.e., metal processing at normal temperature (Tcan Tktl ). The product of cold-rolled steel has a thickness ranging from (0.08 1.0)mm.

Compared to hot rolling, cold rolling has the following characteristics:

The technological process of cold rolling is much more complicated, it includes many stages from preparation of the blank to refinement and requires many complex equipment.
Due to the large deformation resistance of metal in a cold state, it consumes a large amount of energy (force F, rolling torque M, engine power P). Friction between the rolling material and the rolling axis is high, so the rolling axis surface wears quickly, requiring a special, high-wear-resistant axis.

The metal&#;s ability to be compressed is low, thus resulting in low productivity.
Cold rolling causes metal grain to fracture, and crystal lattice to become distorted, resulting in increased metal strength (hardness). Depending on the degree of increase in hardness of each material, each metal can only be cold-rolled to a certain degree of thickness reduction. If we continue to roll beyond that, cracks, fractures, and breaks will occur in the rolled sheet. To overcome this, we perform intermediate annealing to restore the original mechanical properties. However, it must be done within a certain thickness range that the machine can handle.
When rolling, the generated stress must be much lower than the allowable yield strength of the material axis.

To achieve high quality and mechanical properties of cold-rolled sheet products, the technology must be carried out with strict procedures, good equipment, and high-precision machine operation with minimal vibration.

The mechanical and physical properties of the metal after cold rolling increase because the mechanical and physical properties of the metal change when cold-rolled, and the metal organization before deformation has a form of grains, meaning the metal has isotropic properties (all properties in all directions are the same).

However, after deformation, the grain structure is broken, elongated in the rolling direction, and has a fiber-like or filament-like form, meaning the metal has anisotropic properties (properties in different directions are different).

4. The operating principle of roll forming machine

As a model machine, it can only roll 3-wave steel, so we use cut steel sheets. The initial flat sheet is fed into the guide table and then pushed to the pair of driving rollers. This is the initial feeding mechanism often made of 2 circular shafts with a diameter of 40, covered with rubber. When it is necessary to create pulling force, the flat sheet is inserted into the gap between the 2 shafts (the lower shaft is the driving shaft), adjusting the gap will create a pressure from the upper shaft down.

Thanks to the friction between the 2 rubber rollers and the sheet, the sheet is driven through the first rolling pair, the lower shaft is fixed, while the upper shaft is mounted on a sliding plate in a U-shaped groove on the machine body for adjusting the gap between the 2 shafts to ensure that the gap is the most reasonable. After passing through the rolling system, the product is formed with waves as required.

Operation and maintenance of the machine:

Only trained workers are allowed to operate the machine.

Before operating, check the safety systems such as the covers of moving parts, electrical safety conditions such as voltage, fuses, relays, wires&#;
Perform lubrication and maintenance before each shift and clean the machine before starting work.

Before putting the machine to work (with load), run the machine without load from 1 to 3 minutes to check the transmission parts.

5. Benefits of using a roll forming machine

Roll forming machine not only increases productivity but also saves costs for businesses. With advantages such as high rolling speed, high productivity, automation, the machine provides practical benefits:

Ensuring that the roll forming machine is rolled according to customer requirements, thereby increasing customer trust and revenue for the business. The machine can roll sheets of different thicknesses, colors, and materials according to customer orders.

Helping businesses save labor and insurance costs: The cost of a sheet metal rolling machine is reasonable, fully automated, and does not require many labor resources to operate.

Helping businesses save on maintenance and repair costs: If a good quality sheet metal rolling machine is purchased, it can significantly reduce maintenance and repair costs, thereby increasing productivity.

Saving costs leads to reduced prices, increasing competitiveness in the market.
The machine usually runs stably for many years, so businesses do not have to plan for frequent replacement

6. Choosing a suitable roll forming machine is a prerequisite

Choosing a suitable roll forming machine

Currently, there are many types of metal sheet rolling machines available on the market, and selecting the most suitable one for a company&#;s production model is still a question that many investors are concerned about.

6.1. Choosing a rolling machine based on the practical needs of the company

The first thing to consider when choosing a metal sheet rolling machine is to calculate the actual production needs of the company, as each sheet production unit will have different customer segments, and each customer segment will correspond to the use of different types of sheets.

Choosing the most suitable metal sheet rolling machine for the production needs will help the company optimize the investment cost of machinery, save labor costs, and save production costs.

The questions to be asked are:

&#; What type of roll forming machine should be chosen to fit within the given workshop area?
&#; What is the maximum and minimum length and width of the sheet that can be produced?
&#; What is the material being processed?
&#; What is the thickness of the sheet tole?
&#; Is the price of the metal sheet rolling machine suitable for the financial capacity of the company?

Based on this information, the supplier will advise the customer on the most suitable and cost-effective metal sheet rolling machine.

6.2. Choose a reputable supplier of rolling machines with a well-known brand on the market

In addition to the issue of usage needs, the brand of the rolling machine is also a significant factor influencing the investment decision of most customers when choosing. When companies introduce good product lines to the market along with favorable pricing policies and good after-sales service, they will build a reputation and brand for their products.

Therefore, choosing a product based on the brand is not just following the majority, but it is also based on the experiences of other investors who have purchased and used the product and left a good impression about it. This is something that investors evaluate the quality of the rolling machine.

6.3. Consider the after-sales service and warranty of the supplier

Finally, a crucial factor that customers need to pay attention to is the after-sales service and warranty of the supplier. Vietsteel Machinery Co., Ltd understands that for technical machinery products, after-sales service and post-sale care are essential. Installation or repair, and warranty services are carried out by a team of knowledgeable, experienced, and enthusiastic staff. Vietsteel commits that when the machine has any problem, the technical team will be present promptly to avoid affecting the production progress of the factory.

The reason why you should choose to buy the machine at VIETSTEEL:
Pioneered in roll forming machine with 25 years of experience
Delivered machines to 500 customers in 41 countries over the world
Vietsteel machines produce products with almost absolute precision.
Our machine runs stably for 15 years with 1-year warranty
24/7 professional and fast customer support
The strong financial capacity guarantees on-time delivery on each contract
More than 140 experienced employees and 2 factories (18,000m2) including a machining workshop (2,000m2) equipped with CNC milling, turning, cutting, planning, etc., to ensure quality control of all sets of mechanical parts of the machine.

For the best quotation, good price product, please contact Vietsteel now +84 906 898 860
:
Website: www.vietsteel.com

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