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The radio shuttle rack is a type of dense storage racking system with high investment cost, but it is suitable for storing large quantities and many items. It has many applications in the food, chemical, tobacco and other industries. Why is the radio shuttle racking welcomed by all walks of life? What are the advantages of the radio shuttle shelf?

• What is a radio shuttle rack?

• What are the advantages of the radio shuttle rack?

• Are there any disadvantages to the radio shuttle rack?

• Scope of radio shuttle rack

What is a radio shuttle rack?

The rapid development of the warehousing industry, the cost of industrial land use is getting higher and higher, and the labor cost is still high. The use of factory warehouse shelves is becoming more and more common. The storage of raw materials and auxiliary materials, packaging materials, finished products, semi-finished products, and bulk materials in the warehouses of instruments, meters, e-commerce, logistics, electrical appliances, chemicals, and other manufacturing industries has also continuously increased the demand for shelf products and types of shelves. In order to improve space utilization, radio shuttle shelves are preferred in all different shelf types. How can we choose the proper shuttle storage shelves for our products? How can we make reasonable use of limited space and create unlimited storage possibilities?

The radio shuttle racking system is a high-density storage system consisting of shelves, shuttles and forklifts. This efficient storage method is to improve the utilization of warehouse space and bring new storage options to customers! Customers in warehouses such as food, beverages, beverages, daily chemicals, cold chains, instruments, meters, e-commerce, logistics, electrical appliances, chemicals, and other manufacturing industries should base their types and sizes of stored items, batches and models of items And inventory volume The daily shipment volume and the size of the storage site, rationally plan the storage pattern and purchase the correct storage equipment.

What are the advantages of the radio shuttle rack?

1.Can greatly improve the space utilization of the warehouse. By converting drives in the rack into a wireless shuttle system, the utilization of the original storage area can be increased by 30%. Of course, each project requires our engineers to make a reasonable plan based on specific conditions.

2. Can make the entire rack system more stable. When converting drives in a rack to a wireless shuttle system, we used beams to connect all the rack units. The entire radio shuttle shelf system is more stable and secure.

3. Can improve cargo handling efficiency. After the drive in the rack is converted into a radio shuttle system, the operation of the radio shuttle system is more convenient than that of a forklift, which is convenient for the operator and improves the work efficiency.

4. Get the most out of your original rack system. The overall structure of the two types of racking systems is the same and retrofitting is relatively simple. Use beams only to connect existing rack units together. Rails are placed in the aisles between the racks, and shuttles can be used instead of drives in rack-mounted forklifts. As a result, the original racking system can be used to the maximum extent, and reconstruction costs are greatly reduced.

Are there any disadvantages to the radio shuttle rack?

The radio shuttle racking integrates the high-quality structure of ordinary shelves and has certain performance in terms of automatic storage. For example, similar to through shelves, shuttle shelves are also dense radio shuttle shelf   systems. The core component is a shuttle trolley, which can be automatically deep stored because they move under the control of the terminal, thereby reducing personnel operations and effectively improving inventory efficiency and accuracy. However, compared with traditional storage shelves, shuttle shelves involve the cooperation of shelves and various systems, and their structures are more complex and the maintenance costs during operation are higher. The shuttle rack integrates some terminal systems, track accuracy control, etc., which requires professional operation and maintenance. This aspect is relatively complicated compared to general storage racks.

Scope of radio shuttle rack

1.Large quantity and small sample: Food, beverage, chemical, tobacco and other single varieties with large quantities and relatively single items

2. Cold storage operation: reduce low temperature operation time, improve work efficiency and operation safety

3. Deadline management: warehouses that have strict requirements on batches of items and need first-in-first-out management

4. Increasing storage capacity: Limited storage space, a warehouse that needs to maximize space utilization.

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Radio Shuttle System

Radio Shuttle System is ideal for fast moving storage because it provides for computerised loading and retrieval of pallets in a continual flow. This is made possible with the aid of a remote device that wirelessly links to a shuttle cart. Radio Shuttle System is a semi-automated pallet storage process which uses self-powered shuttle carts which move independently within the racking to optimise storage space efficiency.

The concept is to lower forklift operator journey time by controlling the shuttle carts remotely to be able to position loaded pallets either deeply into the system or recover them all set for selection by the forklift driver. It is feasible as the shuttle carts are located on tracks or side rails which work the full depth of the Radio Shuttle System block. Traditional pallet racking relies on runs of racking separated by aisles. With the Radio Shuttle System as well as other high density racking options the aisles are eliminated, effectively making a solid block of racking. Utilising a block of racking rather than runs with aisles, the forklift truck only has access to the outward pallet locations and so the final positioning of the pallet is carried out by the shuttle cart which does the job of travelling to the internal pallet locations.

The process is straightforward yet extremely effective. Loaded pallets are placed in front in the Radio Shuttle System structure and directly onto rails which operate the depth of the system. The rails are designed so both the pallets and shuttle will be supported however they enable the shuttle to operate freely under the pallets and place itself directly beneath any selected one prior to moving. As soon as the shuttle is stationary, its top platform rises up taking the weight of the pallet. The shuttle then travels down the rails within the racking system where it deposits the pallet in the next accessible location. The shuttle then returns towards the front side of the system prepared for the next drive cycle.

Radio Shuttle System solutions make it easy for a warehouse to work both a FIFO and LIFO rotation process. A LIFO system is probably the most regularly used of these two because entry to one side on the block of racking is required for operation permitting a greater choice of options on the Radio Shuttle System position in the building. The FIFO process needs use of either side from the Radio Shuttle System system as loading is carried out at one side while retrieval or unloading comes from another side. This means the initial pallet in the system can also be the very first out. Prior to the final pallet being positioned in a lane to fill it to total capacity, the shuttle should be removed and inserted into an alternate lane. The shuttle may be put into any lane the driver chooses and it also would be determined by which pallets need handling next.

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Radio Shuttle System Benefits

A main benefit of the Radio Shuttle System system is the high density storage that may be obtained. Evey sq/m of space within the warehouse carries an overhead so maximising available space is vital for a productive warehouse procedure. Because all pallets are generally condensed, both productivity and safety will be improved. Because a certain operating approach is necessary, with a Radio Shuttle System process far more care and consideration must be applied when organising the way the Radio Shuttle System ought to be used. This advanced measure of control suggests a shorter period is misused on finding unique SKUs when for instance compared with a typical APR system. Safety factors are enhanced for many reasons not least because less forklift trucks are required to service a certain area of the warehouse. Forklift truck access aisles needed for other pallet racking systems may produce blind spots where visibility is restricted, this is less of an issue with Radio Shuttle System. Conversely, on account of the design configuration of a Radio Shuttle System system the structure is more resilient to unintended accidents which is because of the height to width ratio being more than pallet racking with aisles. Another great advantage is the fact that a lot fewer pallets face onto aisles which decreases pallet damage ensuring that merchandise will be much better protected.

This reduction in aisles signifies greater storage space is available so warehouse capacity is much greater and storage costs per pallet are generally significantly less. Stated above, a lesser number of forklift trucks are needed so expenses with regards to this equipment which include purchases, lease contracts and repairs and maintenance are more affordable.Radio Shuttle System systems allow for automated control of stock through the use of sensors to quantify the volume of pallets placed in this system. This cuts down stocktaking efforts and reduces the number or warehouse staff required to get involved in a stocktaking operation. materialsFinding the precise amount of pallets available at any time means far better decisions can be achieved when ordering stock components for manufacturing. It can also help when quoting correct lead times for deliveries when updated stock amounts are known.

Greater control of your stock is possible drastically while using barcodes and also the handheld remote control to instruct the shuttle to exactly where to go. Accuracy is very important and the use of the Radio Shuttle System reduces margins of error. Bar codes may be placed in a manner so the forklift truck driver can scan the codes without leaving the forklift cab. The remote control makes certain the correct pallet is ready for selection prior to when the forklift truck driver is in position. Radio Shuttle System is configured to be a high density block meaning forklift truck drivers do not have to enter an aisle in an effort to access a pallet. This scenario is particularly useful as pallets are either loaded or unloaded as most damage to a racking system arises during these manoeuvres. The forklift driver is more unlikely to have a restricted turning space meaning the racking system is less likely to be on the receiving end of any collision. A decrease in these sorts of impacts lessens routine maintenance expenses and minimises downtime while essential visual examinations are made to check for damage. Also the pallet could be loaded / unloaded in less time because extra space is accessible to manoeuvre.

The Radio Shuttle System as outlined above is actually both well suited for FIFO and LIFO stock management solutions. Due to this flexibility it is a suitable choice to be utilised inside cold stores operating at -30°C. Space for storage inside freezers and cold stores is certainly more of a premium and therefore needs to be optimised as efficiently as possible. Time spent in a cold store by the forklift truck driver must be kept to an absolute minimum so any system which allows faster pallet moves is highly recommended. In the Radio Shuttle System, mobile carts move independently once given an instruction through the remote device. This encourages a constant handling flow which speeds up procedures. After the command is received, the forklift truck driver has enough time to obtain the next pallet and get back to the racking face just at the moment the shuttle has returned prepared for your next load. This process can increase throughput by 30% and minimise the need for more forklift truck operators.

Radio Shuttle System Technologies

The actual mobile cart found in Radio Shuttle System has got the latest technology to guarantee low routine maintenance costs and highly safe operations. It operates on a standard rechargeable lithium battery and at a basic level will be controlled by a basic multifunction remote control with LED display screen. The Modern high-efficiency lithium-ion battery has no memory effect, quicker recharging, high number of recharging cycles, is of compact construction and is a removable battery pack.

Radio Shuttle System carts are actually next-generation created for the automatic storage of pallets within standard Radio Shuttle System. Using this system guarantees automatic high density storage enabling the highest exploitation of warehouse volume. Its usefulness will be most evident with regards to frequent emptying and filling in the same channel or lanes assisting buffer area control. As well as simple shuttle storage, our Radio Shuttle System system provides various important characteristics of reordering, counting, accident avoidance, manual management and others.

You can find three different models of our Radio Shuttle System carts starting with the basic multifunction remote control with LED. Our next level is a damp resistant unit intended for liquid loads, this is possible because of the steel structure which happens to be completely stainless and washable. The ultimate option is the Wifi handled system with WMS (Warehouse Management Software) connection that links between your hand held and AGV laser beam guided shuttles. Radio Shuttle System systems offer quick and quiet handling, fast operations, state-of-the-art protection equipment, along with an helpful self-securing system from the lifted position with on-board load. On account of the special structure most Radio Shuttle System carts can be used with any Radio Shuttle System system and also the system is well suited for all commercial sectors. There is not any alteration required to the forklift trucks in order to handle a Radio Shuttle System cart so that as mentioned is suitable for operating in -30°C.

The sophisticated technology permits revolutionary placing with laser light engineering that keeps away from holes and cams on the guides. It also features translation wheels in Vulkollan for exceptional silence and greater acceleration. Having a Radio Shuttle System system you can achieve much better control over storage activities where merchandise will always be facing front within the warehouse averting damage to structures and stored merchandise. The graphical user interface when equipped with the newest generation warehouse management software also provides consistent tracking of storage activities. The specifically created Radio Shuttle System system is suitable for any type of pallet. Pallets should be in good condition to stop unexpected malfunction of the pallet while under load. Pallets from any brand or dimensions are usually suitable for Radio Shuttle System systems so whether you possess mm, mm or any other dimensions, a Radio Shuttle System system will outperform most other systems.

The battery is easily handled as it&#;s a lightweight 48v lithium Ion. A single charge of the battery can give an eight hour working volume based upon a throughput of 30 pallets per hour. The shuttle itself incorporates a low battery notice system with automated return home functionality. This feature makes sure that at no point through the process is the slightest danger the shuttle may run out of power while situated deep inside the racking. Any time a Radio Shuttle System system is utilised in a cold store even at temperature conditions of -30°C there is not any loss of power or lowering of operating productivity. A Radio Shuttle System system needs very little routine maintenance plus the remote control can function at a distance of 150m that permits substantial lane depths. Also, they are compatible with many WMS (warehouse management systems).

Radio Shuttle System Applications

Semi-computerized Radio Shuttle System is an option that optimises space and production in the storage area. The main applications of the Radio Shuttle System will be ideal to provide this. Warehouses with higher loading and unloading activity, as well as demand high warehouse productivity. Industrial environments have a lowered number of merchandise SKUs and keep a very high number of pallets. Industrial environments . with seasonal merchandise that need fast and flexible procedures in certain time periods. Industrial environments . with cold rooms or freezing stores because of the maximum compaction of the space Radio Shuttle System enables, alongside the time saving for the loading and unloading of pallets. Also due to its two FIFO and LIFO management capability, it may be ideal for warehouses with both perishable and non-perishable merchandise, depending upon the chosen setup.

Stocking your high quantity stock products in racking suitable for reduced quantity stock wastes space. Within an area where the Radio Shuttle System is used, pallet storage capacity is doubled. Radio Shuttle System solutions certainly are a proven space efficient way to keep bulk loads such as food items, drink and other palletised goods. These kinds of products are usually stored in drive in, push back racking or pallet live storage racking systems. These systems are specifically suited to large volume low SKU applications. A straightforward way to visualise a Radio Shuttle System system is to visualise a traditional drive in racking system because the two are extremely similar in structure. Both systems are manufactured as cuboid blocks with each feature set of side rails feeding deep in the system. With both solutions, pallets are stored on these rails but the handling needed to load and unload is drastically different.

With Drive In racking the forklift truck physically manoeuvres into each lane while transporting the pallet at a level to suit the rail level where it is to be stored. The Radio Shuttle System still relies upon rails to support the pallets but the rail is actually manufactured to also secure the shuttle unit giving it full access down and up each lane. Where the forklift truck driver has to carefully travel backwards and forwards in each aisle of Drive In Racking the Radio Shuttle System system carries out the same task but remotely and a lot more rapidly.

You could think of the Radio Shuttle System as a drive in system having evolved one step further. The forklift driver simply must place the pallet on the rail in the front-most area then settle back and allow the shuttle to do the rest. The built-in sensing unit enables the shuttle to identify its current position but also where it must be next. Unloading is just the exact same procedure performed in the complete opposite direction.

To use a shuttle system a standard counterbalance forklift truck is all that's required although a reach truck or perhaps an articulated forklift truck would be able to carry out the job. The forklift truck operator can move onto the subsequent job whilst the shuttle moves the pallet into the appropriate storage location.

Radio Shuttle System High density storage at height. Radio Shuttle System systems give a similar capability to push back and drive in racking systems in terms of cubic storage space. Radio Shuttle System systems will be a much more feasible choice for deep storage that takes advantage of higher ceilings in modern high bay warehousing. Pallet Live storage and push back racking all come across problems when pushing at height. Drive In systems also struggle when lifting past a certain range of rail levels in height in relation to control and selectivity.

FIFO or first In First Out pallet live storage requires a very constant positioning of pallets in order to avoid crabbing, this ends up being more difficult to prevent the higher up you travel. The remote controlled Radio Shuttle System system solves these issues by permitting pallets to be placed at height at the front in the racking without stressing the forklift mast particularly when it is required to push into your racking system. and also beA pallet may then be put on top of the shuttle cart in the front of your racking and be reliably transferred further into the racking without the risk of crabbing or catching.

Because Drive In racking will become sluggish to operate with very high rail levels, greater attention is required to position the pallet properly at height. Radio Shuttle System negates these problems using the shuttle itself carrying out the positional work for you and guaranteeing the ideal location each time. All that is required is usually that the pallet is positioned well enough between the rails at the front of the racking system.

Radio Shuttle System additional considerations

Having any pallet storage system correct pallet placement is essential. Poorly positioned pallets can lead to decreased performance or even damage to the products stored. With that in mind the Radio Shuttle System system is often modified to permit variable distance between pallets. What this means is even where pallet loads overhang the pallet there is not any possibility of contact being made between any two pallet loads. The placement of the pallets is guided making use of laserlight systems and anti-collision detectors.

So a Radio Shuttle System system improves productivity while achieving high density and maintaining ease of access. Should you have a low roof structure, Radio Shuttle System is extremely helpful since it means it is possible to still realise high total capacity storage without investment in a high bay warehouse facility. You are able to utilise even more floor area due to massive decrease in aisles necessary with regular pallet racking solutions. Most of the aisle space could be directly used for storage.

By using a Radio Shuttle System system there is one evident compromise that you must make and that is certainly selectivity. Because the Radio Shuttle System is a high density block this means there are actually decreased pick faces relative to the volume of pallets being stored. This is the reason the Radio Shuttle System is acceptable for certain applications. In the proper conditions, the Radio Shuttle System is a beneficial inventory management and storage space method. It maintains pallets of delicate or high worth items secure and safe and well catalogued.

While being akin to both Push back racking and pallet live storage, Radio Shuttle System offers the extra bonus of a higher product range it might store. Pallets comprising breakable, loose or unbound items could collapse when utilised in a push back or pallet live system whereas a Radio Shuttle System system can store these products with ease.

Pallet live storage involves contact between the stored items in whichever setup it is configured. FIFO systems rely on the pallets bumping against one another as a way to stop and LIFO solutions like push back racking requires the pallets push against each other each time a new pallet is put in.

This kind of contact should occur between pallets instead of the products themselves but a guarantee of getting pallet to pallet contact in a push back system at height is harder to achieve the further up the rails go. A FIFO system requires that no pallets have packaging overhang in order to achieve this.

It could be an issue when dealing with pallets of fragile goods that should ideally be stored from contact or possibly a probability of nudging or possibly have a pallet overhang. These types of products could include sizable bins of lightweight but stable products which will nudge off the pallet when moved. Maybe the pallet consists of much more stable but inherently breakable goods, such as glass bottles.

Selectivity is undoubtedly an area Radio Shuttle System could leave you wanting. Whilst the Radio Shuttle System gives a level of selectivity by allowing procedure at a rail by rail basis, it is also considerably less selective than APR or powered mobile racking. The deeper the lanes are in the Radio Shuttle System the lower the selectivity and the greater the necessity for commonality between inventory. A system which is eight pallets deep for example would require that those eight locations on each rail are similar products or items which are accessed together to be an effective utilisation of the system.

Radio Shuttle System Summary

Automatic storage systems like Radio Shuttle Systems are an impressive sight when guiding prospects around your warehouse. Whilst this shouldn&#;t be the only reason behind purchasing a powered Radio Shuttle System storage system; this is a real added bonus the fact that loading, unloading as well as operation of your Radio Shuttle System system is an amazing showcase.

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